From early concept to production-ready hardware, we turn technical ideas into robust electronic products.
Our work combines analog design, advanced PCB development, embedded systems, mechanical integration, and hands-on prototyping.
We treat every stack-up decision, impedance calculation, and thermal path as a craft — because unreliable hardware is expensive hardware.
From schematic capture to DFM reviews and factory bring-up, we stay close to the process at every step.
PCB design (4 – 16 layer), mixed-signal and RF layout, embedded firmware, power electronics, wireless protocols, and production support.
One team. Full ownership. No hand-offs.
From early concept to production-ready hardware, we turn technical ideas into robust electronic products.
Our work combines analog design, advanced PCB development, embedded systems, mechanical integration, and hands-on prototyping.
We treat every stack-up decision, impedance calculation, and thermal path as a craft — because unreliable hardware is expensive hardware.
From schematic capture to DFM reviews and factory bring-up, we stay close to the process at every step.
PCB design (4 – 16 layer), mixed-signal and RF layout, embedded firmware, power electronics, wireless protocols, and production support.
One team. Full ownership. No hand-offs.
Six-layer electromagnetic PCB that automatically moves physical chess pieces for remote or AI play.
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Advanced vehicle diagnostics and ECU reprogramming with CAN FD support and wireless connectivity.
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Non-invasive arterial diameter variation measurement platform with low-noise analog front-end and real-time signal processing.
View project →Ultra-low-power 868 MHz sensor node with 5-year battery life target and OTA updates.
View project →This project was developed to recreate the experience of playing chess against a remote opponent or an artificial intelligence while preserving the interaction of a traditional physical chessboard. Unlike conventional digital platforms, the system automatically moves the pieces across the board, allowing players to interact with real chess pieces rather than a screen-based interface.
The technology is based on a matrix of electromagnets integrated directly into a six-layer PCB. Each square contains a coil, while the chess pieces incorporate permanent magnets that enable controlled movement across the board. One of the primary engineering challenges was the PCB architecture itself: five of the six layers were dedicated to the electromagnet coils, leaving only a single layer available for signal routing and control electronics. This required careful layout optimization to balance electromagnetic performance, electrical constraints, and manufacturability.
ORION developed the complete electronic system, including multilayer PCB design, electromagnet control architecture, embedded firmware, and prototype development. The project demonstrated the feasibility of using a multilayer PCB as an electromagnetic actuation platform for the precise control and positioning of physical chess pieces.
Developed to provide advanced vehicle diagnostics and ECU reprogramming capabilities for modern vehicles, including CAN FD support and wireless connectivity with mobile devices. The device enables access to and modification of vehicle parameters for motorsport applications, fuel efficiency optimization, and drivability tuning.
The primary challenge was developing a robust automotive-grade platform capable of supporting multiple communication protocols, Bluetooth and Wi-Fi connectivity, and a hardware architecture suitable for high-volume manufacturing.
CHLAB delivered the product end-to-end, including hardware design, embedded firmware development, industrial design of the enclosure, and Design for Manufacturing (DFM). The scope also included supply chain management, manufacturing, assembly, and validation of the initial production batches, allowing the client to move from an early concept to a market-ready commercial product. The device is currently manufactured and sold in the United States.
This project was developed for the non-invasive measurement of Arterial Diameter Variation (ADV), a technique used in biomedical research to assess cardiovascular and hemodynamic parameters. The system enables the acquisition and analysis of extremely small arterial diameter changes in real time, providing valuable data for studies related to arterial stiffness, vascular function, and physiological monitoring.
The primary technical challenge was the development of the sensing element and transducer based on a commercial piezoelectric disc. The signal of interest is extremely small and buried in interference sources such as 50/60 Hz mains noise and other environmental disturbances. The project required the design of low-noise analog electronics, high-resolution data acquisition, and advanced signal processing techniques to maximize signal-to-noise ratio and achieve reliable, repeatable measurements.
ORION delivered the complete system, including hardware design, embedded firmware, PC software for data acquisition and analysis, mechanical design, and prototype manufacturing. The result was a functional research platform used in academic environments for biomedical instrumentation and non-invasive cardiovascular assessment.
Ultra-low-power wireless sensor node operating in the 868 MHz ISM band using LoRa modulation. Optimized for 5-year battery life on 2× AA alkaline cells in a 15-minute reporting cycle with 10 analogue inputs and 4 digital I/O.
Supports over-the-air firmware updates, adaptive data rate, and AES-128 payload encryption. IP67 enclosure with conformal-coated PCB suitable for outdoor and industrial deployment.
Have a project in mind or want to explore how Orion Engineering can help bring your hardware idea to life? Reach out and we'll get back to you promptly.
